HSR-200 soft gelatin encapsulation production line

1、HSR200 SOFT GELATIN ENCAPSULATION MAIN MACHINE

Main Characteristics:

• Two sides gelatin film linear conveying, no need to adjust, production stable.

• Control type: each system independent control, coordinated accordingly, easy to adjust.

• Roller die pressing type: pneumatic pressure pressing, digital display, light and easy.

• Roller die adjustment: free opposite line design, simplified operation, to prevent operator’s mistakes.

• Wedge lifting type: elec-driven, and self-lock, safty and dependable.

• Material supply pump: free adjust design, easy install, prevent operator’s mistake, all rolling bearing design, prolonged using life.

• Material supply pump direction guidance: bearing guidance rails  (numerical control machine tool technology).

• Main machine noise control: low noise design, there is no noise increase when highest and lowest speed operation. Improved working conditions.

• Main machine lubrication: independent lubrication, lubricant using quantity:<5L/time (change one time every 6 month).

• Gelatin film lubricant using quantity:<2L/24h，almost no oil capsule pressing, reduce the production cost, clean working condition.

• Adopts non-oil or micro-oil lubrication, it is easy to evaporate the water of the capsule, shortened the drying time .

• Free solvent cleaning: for most of the soft capsules no need to clean by alcohol or ether. To prevent the hurt from the solvent to the capsules. (the printed soft capsules excepted)

• Gelatin film control: precise film thickness adjustment, independent film spreading control, it is flexible and suitable to various kinds of gelatin solution and moulds, reaches the max. Using rate of gelatin solution.

• Gelatin film cooling type: auto-control water cooling, air  blow balance,  equipped with machine.

• Temperature control material hopper: precise temperature control, auto liquid level control,it is suitable to various kinds of materials’ requirements (standard equipped).

• Humanized design, easy to operate.
  a) Mould with mould shaft matching design, to prevent the damage during the moulds installation
  b) Special use wedge installation device, prevent the damage of the wedge during the installation. Reduce the working strength of the operators.
  c) We use the simplified design for all the daily maintenance parts. Easy and fast.

• Special industrial beautiful designing, it makes the whole machine looks  beautiful and generous, brief and clear, find the scenery pleasing to both the eye and the mind.

Main Technology Data:(HSR-200)

• Roller Die Dimension: Φ103x200mm

• Roller Die Pressure: 0.1-0.5MPa

• Roller Die Speed: 0-6rpm Stepless Speed Adjust

• Material Feeding Quantity: 10 X (0-2)mL

• Filling Quantity Precision:<500mg>500mg ±1%

• Power: AC380V 50Hz 7kW

• Weight: 1200kg / 1120 kg

• External Size: 1680×750×2000mm

2、Dryer

Model HSGZ-3 dryer is manufactured by combining the production characteristics of soft capsule drying production technology summarized through investigation and analysis of the concrete production situations from numerous soft capsule manufacturers at home and abroad, according to the requirements of GMP. The entire equipment is simple and practicable, artistic and elegant.

Model HSGZ-3 Dryer, each section of the rotating cage could be switched to rotate forwardly and reversely with a frequency converter control device. You can use only one cage as one set, and also can use multi cages together. Change the turning direction of the cages, the capsules can be remained to the rotating cage of the current section for drying when the cage rotates forwardly, and the capsules would be conveyed to the next section of the cage till being driven out when the cage rotates reversely.

Model HSGZ-3 Dryer is mainly used for shaping drying of capsules in the production line. Meanwhile, it could also be applied to dynamic drying of materials and products in grain and pill forms of medicine, foodstuff and chemical industries.

Main Characteristics:

• Special side-cut air blowing system makes the cages having the average air blow. The drying speed is fast.

• Precisely design of air blowing ducts guarantees no any other particles entering into the duct’s inner part.

• The independent frequency converter speed control system for the cages can satisfy different kinds of products and different length of time drying requirements at highest limit. 

• Non-lubricate structure is adopted for the rotating cage of the dryer, so that the pollution of lubricant is averted thoroughly. The whole machine can be clean during the production process.

• The cages adopts the newest structure design, to guarantee the dependability of material conveying by multi-cages use

• The precise design and manufacturing guarantee that no influence to other cages’normal operating when disassemble any one of the cage.

• The holding tray is set in each dryer, to make the workshop floor tidy and clean, and also can reduce the waste of finished products of soft capsules.

• Each dryer can be separately moved, and fast combing, it shortened the machine’s maintenance time and reduced the operator’s labor strength.

Main Technical Data(One Cage):

3、Cooling water machine

Cooling water machine is the auxiliary machine for all the soft encapsulation machine. Through control meter control compressor’s on and off. It can control temp. Of the cooling liquid.

Main Technical Data:

• Power: AC220V 50Hz 1.5kW

• Cooling Capacity: 2500W

• Cold {Producing} Medium:  R22

• Cooling Liquid Quantity: 55L

• Cooling Liquid Type: -40℃ Anti-Icing Fluid

• Connecting Part :G1/2“

• Weight: 70kg

• External Size: 650×360×850mm

4、HSZJ SERIES VACUUM STIRRING SYSTEM

HSZJ series vacuum stirring system is a kind of homogenizing equipment which consists of water (steam) shower type heat vacuum stirring tank, buffer tank and condensing tank. It is widely used in pharmaceutical, food and precise chemical industries.

In soft capsule production, HSZJ series vacuum stirring system used for gelatin melting process.

The buffer tank to guarantee the material not flow into the pipe and vacuum pump when vacuumizing. To prevent the vacuum system failure.

There are cooling pipe lining inside the condensing tank, it used for storing the hot air (steam) when vacuumizing. To prevent damage of the vacuum pump.

HSZJ series vacuum stirring tank can bear a certain positive and negative pressure. The tank body devided into 3 parts structure，between inner layer and middle layer is the heating medium layer，it can filled with hot water or steam and to heat the material inside the tank，between middle and outside layer is high efficacy thermo material，so it doesn’t influence the room temperature. The tank body made of sst..，it is completely meets the GMP requirement. Structure is tight, stirring is stable and average, low noise. There is temp. Meter on the tank body，it can indicates the temperature inside the tank. There is vacuumizing mouth,  add (exhaust) air material feeding mouth ,  watching glass light, safty valve and pressure  meter on the tank lid. The operation is safty and dependable.

Main Technology Data:

5、Insulation Storage Barrel

HSBZ-140/250 Insulation Storage Barrel is a kind of intelligent thermal control 3-layer jacket water bathing type, overall stainless steel storage barrel. The inside of the barrel can bear certain pressure. This barrel possesses its own thermo-control and display unit. It’s easy for operation and of high precision in control. The barrel is applicable extensively to medicine, foodstuff, and fine chemical industries for storage of fluid contents.

Main Characteristics:

• It’s made of overall stainless steel material, and in conformity to the requirements of GMP completely. 

• This barrel is equipped with temperature control device, is able to be heated through water bath, so that the temperature of inner content could be controlled accurately. 

• This barrel is adapted with air joint, pressure gauge, and safety valve on its lid. Ground-supply of materials could be achieved through pressure control, which could make the complete works safe and reliable. 

• The structure of material outlet is easy to be disassembled and cleaned. 

• The barrel wall is divided into three layers. Heating pipe is mounted between the inner layer and middle layer, and high-efficiency insulation material is filled between the outer layer and middle layer. The barrel lid is in double layer structure, and high-efficiency insulation material is filled in it. Therefore, it possesses high heat exchange efficiency and its environmental temperature could not be affected.

Main Technology Data:

• Effective Capacity in the Barrel: 140L / 250L

• Effective Capacity of the Water Jacket: 60L

• Heating Power: 1.5kW AC220V/50Hz

• Operation Temperature: Ambient temperature ～ +95℃

• Internal Permissible Pressure: 0～+0.06MPa / 0～+0.09MPa

• Equipment Weight: 110kg / 145kg

• External Size: Φ660 × 1200mm / Φ800 × 1300mm

Note:
This barrel is used for storage and supply of gelatin liquid and inner content in soft capsule production line.

6、CAVITY NO.S OF THE ROLLDER DIES

Note：calculation of  production capacity per hour: Cavity no.s x roller die speed x 60 min = capsules produced per hour

7、Drying car with tray

Traditional way of drying car with tray, is to put the capsules after shape fixing onto the tray on the car, and push to air drying room for drying and till the finished products got.

Air drying room adopts horizontal air flow layers for air blowing, the room temperature controlled between 30 – 35. humidity controlled below 25%, the capsules put in each tray shall be less than 2 layers.the first 2 hours turn over capsules 4-5 times. To guarantee the capsule’s shape and appearance looks better. The air drying time 12-16 hours can make it completely dry.

Drying car with tray is widely used in soft capsule production, you can dry many kinds of capsules same time, it is easy to clean thoroughly.

8、LIGHT INSPECTION TABLE

Under the guaranteed enough light lighting, to select unqualified shape and unqualifed sealing of capsules.

9、PY SERIES MATERIAL PREPARATION TANK

PY series of material preparation tank is a kind of single layer stirring tank, the tank inside can bear certain negative pressure. The tank body use sst., it is completely meets the GMP requirement.

Structure tight, average and smooth stirring, low noise. There is vacuumizing mouth,  add (exhaust) air material feeding mouth ,  watching glass light, vacuum meter on the tank lid. The operation is safty and dependable.

PY series of material preparation tank is widely used in pharmaceutical, food and precise chemical industries, it can be used as homogenizer.

Main Technology Data: